Adequately scope onsite team size and count to ensure superior delivery and customer success without cost overruns and rework.
Template version: v0.1 ยท Owner: Mat (mat@arda.cards) ยท Built 2026-05-07 ยท Iterating off Kyle's first-visit feedback
| Field | Value |
|---|---|
| Customer name | |
| Customer address | |
| Visit date | |
| Scoper (Arda) | |
| Primary customer contact (name + role) | |
| Contact phone / email | |
| Visit duration estimate |
Fill in before you arrive, using whatever the customer has shared. Mark Unknown for anything you can't get pre-visit โ confirm during the walk.
| Field | Value | Notes |
|---|---|---|
| Bays estimate (rough) | ||
| SKU count estimate | ||
| Heavy / awkward items count estimate | ||
| Customer providing onsite helper? (Y/N + name if Y) | ||
| Customer photo folder link (if shared) | ||
| Customer's existing inventory data source (if known) | Spreadsheet / ERP / handwritten / none. | |
| Existing labels or numbering scheme? (if known) |
Goal: in the first 30 minutes, get the lay of the land. Walk with the primary contact. Ask, listen, capture.
Prompt: What does this facility do? Manufacturing / distribution / both / something else? Roughly how many SKUs, how many people, what's the daily rhythm? Write 2โ4 sentences.
Your answer:
List every distinct area in the facility. An "area" is a functional zone with its own workflow (e.g., Receiving, Die Cutter, Aftermarket, Tool Crib). You'll fill out per-area detail later. Add rows as you discover more.
| # | Area name | One-line purpose | Approx # bays |
|---|---|---|---|
| 1 | |||
| 2 | |||
| 3 | |||
| 4 | |||
| 5 | |||
| 6 | |||
| 7 | |||
| 8 | |||
| 9 | |||
| 10 | |||
| 11 | |||
| 12 |
Make a simple sketch of the facility layout. Pencil on iPad in Notes app, or paper photo, or annotated overview photo โ whatever's fastest. Mark:
Sketch: paste the image below or link to a Drive file.
Drive link to sketch (if hosted there):
Record a single continuous walkthrough covering the flow: receiving โ storage โ production โ packing/shipping. Aim for 5โ15 minutes. Cover all aisles. Narrate what you're seeing. Upload to Loom (preferred) or Drive.
Video link:
Notes from video: things to call out, gaps you didn't capture in the video, customer running commentary worth re-watching.
Goal: understand who does what today, who knows what, and who's going to make Arda stick after we leave. Implementations succeed or fail on the people, not the parts.
| Role | Name | Title / where they sit | Email / phone | Notes |
|---|---|---|---|---|
| Subject-matter expert (SME) Who knows the parts cold? Who can identify any item in the facility? | ||||
| Primary orderer Who places reorders today? What channel โ portal / email / phone / EDI / paper? | ||||
| Backup orderer Who covers reorders when primary is OOO? | ||||
| Receiver Who receives deliveries and does putaway? | ||||
| Spend approver Who signs off on orders? What's the threshold? What changes above it? | ||||
| Arda champion Who's going to drive adoption from the inside? Why them โ what's their skin in the game? | ||||
| Post-go-live governance owner Who keeps the system clean after we're gone? (Often same as champion, but not always.) |
How many people interact with parts on a typical day? (Rough count โ anyone who picks, receives, orders, audits, etc. Doesn't have to be precise.)
Friction between roles? Anyone openly skeptical? Anyone retiring soon? Anyone who'll be the loudest objector and needs to be brought along early?
Implementations stick or stall on whether someone inside the customer is willing to push the new system. Capture the friction signals you see and hear during the visit:
Notes:
Goal: capture the things that don't change area-to-area. Answer once for the whole facility.
| Check | Result | Notes |
|---|---|---|
| Building-wide Wi-Fi available? | Y/N. If Y: SSID, areas it covers, speed feel. | |
| Guest network available? | Y/N. SSID + password if shared. | |
| Cell signal in storage areas (use table below) | Test in each area on iPad/phone. | |
| Hotspot from your iPad/phone viable as backup? | Y/N + which areas struggle. |
| Area | Carrier | Bars / signal | Hotspot OK? | Notes |
|---|---|---|---|---|
| Check | Result | Notes |
|---|---|---|
| PPE required? (boots, glasses, hi-vis, hearing, hard hat) | ||
| Visitor sign-in / NDA required? | ||
| Restricted areas? (off-limits without escort) | ||
| Photo restrictions? | Trade-secret zones, customer artwork, customer-employee faces, etc. |
Are there items we can't move alone during install? Anything >50 lb, oversized, fragile-but-bulky, or requires a forklift / pallet jack.
| Field | Value |
|---|---|
| Heavy/awkward items present? (Y/N) | |
| Rough count + types | |
| What help is needed? (pallet jack / forklift / 2+ people / lift gate / overhead crane / other) | |
| Who provides the equipment? (customer / us / unclear) | |
| Operator availability for our install window? (Y/N + who) |
| Check | Result | Notes |
|---|---|---|
| Existing inventory data source | Spreadsheet / ERP name / handwritten / none. Get the file before leaving site. | |
| Existing labeling or numbering scheme | Y/N. If Y: photo of one example + Drive link. | |
| Existing kanban or visual reorder system? | Y/N + describe. | |
| Other tools they use today (Slack / email / paper request forms / shop floor whiteboard / etc.) |
Walk through how a reorder happens today, end-to-end. Who notices the need? How do they communicate it? How does the order get placed? How is it approved? What tools do they use? Capture photos of artifacts only when they help explain (paper forms, whiteboards, screens) โ this isn't a photo checklist, it's a narrative.
Your narrative (3โ8 sentences):
Photos worth capturing (paste links):
What hurts today? Ask: "If you could fix one thing about how you manage parts, what would it be?" Then: "What's the second thing?" Capture verbatim where possible. This feeds the implementation pitch and the investment-reasons rationale later.
Goal: for each functional area, capture the photo coverage and the space/shelving context. Repeat for every area in the Areas list. If you find more areas than blocks below, duplicate an Area block.
Select from the area's H2 heading ("Area N โ [Name]") through the bottom of its last table, copy, paste below the last block, and renumber. ~30 seconds in Coda's editor on iPad.
| Field | Value |
|---|---|
| Area name (match Areas list) | |
| Purpose (one line) | |
| Approx # bays | |
| Approx # SKUs | |
| Free space level (Plenty / Some / None) |
How does receiving / storage / picking / reordering happen here? 2โ3 sentences. Mention any deviation from the facility-wide workflow.
| Item | Required | Captured (Y / N / N-A) | Notes | Drive link |
|---|---|---|---|---|
| Area overview (wide shot) | Yes | |||
| Bay photos: straight-on + angle + close-ups, every bay | Yes | |||
| Mixed-SKU evidence | Yes | |||
| Shelving units (full frontal) | Optional | |||
| Shelf levels (sample) | Optional | |||
| Inside-bin photos (representative) | Optional |
| Field | Value |
|---|---|
| Unit dimensions (W ร D ร H, inches) | |
| Number of shelf levels per unit | |
| Number of similar units in this area | |
| Type (wire / metal / wood / pallet rack / peg / mixed / none) | |
| Quality (Sturdy / Worn / Failing) | |
| Fit for the parts stored (Right type / Wrong type / Mixed) | |
| Storage density (Sparse / Moderate / Packed / Overflowing) | |
| Level of organization (Chaos / Partial labels / Fully labeled / Already kanban-like) |
| Size | % | Notes |
|---|---|---|
| Micro (tiny parts, share a small bin) | ||
| Small (one SKU per ~7ร12 bin) | ||
| Small+ | ||
| Medium (โค10ร10ร18", โค20 lb) | ||
| Large | ||
| XL Bulk (forklift territory) |
Where in this area could we add new shelving? Describe location, rough dimensions (W ร D ร H), photo. Mark on the site sketch too.
Description + dimensions:
Photo / Drive link:
Anything that doesn't fit standard storage: chemicals, refrigerated, fragile, oversized, high-value lockup, tooling-only, etc.
| Field | Value |
|---|---|
| Area name (match Areas list) | |
| Purpose (one line) | |
| Approx # bays | |
| Approx # SKUs | |
| Free space level (Plenty / Some / None) |
How does receiving / storage / picking / reordering happen here? 2โ3 sentences.
| Item | Required | Captured (Y / N / N-A) | Notes | Drive link |
|---|---|---|---|---|
| Area overview (wide shot) | Yes | |||
| Bay photos: straight-on + angle + close-ups, every bay | Yes | |||
| Mixed-SKU evidence | Yes | |||
| Shelving units (full frontal) | Optional | |||
| Shelf levels (sample) | Optional | |||
| Inside-bin photos (representative) | Optional |
| Field | Value |
|---|---|
| Unit dimensions (W ร D ร H, inches) | |
| Number of shelf levels per unit | |
| Number of similar units in this area | |
| Type | |
| Quality (Sturdy / Worn / Failing) | |
| Fit for the parts stored (Right type / Wrong type / Mixed) | |
| Storage density (Sparse / Moderate / Packed / Overflowing) | |
| Level of organization (Chaos / Partial labels / Fully labeled / Already kanban-like) |
| Size | % | Notes |
|---|---|---|
| Micro | ||
| Small | ||
| Small+ | ||
| Medium | ||
| Large | ||
| XL Bulk |
Description + dimensions:
Photo / Drive link:
| Field | Value |
|---|---|
| Area name (match Areas list) | |
| Purpose (one line) | |
| Approx # bays | |
| Approx # SKUs | |
| Free space level (Plenty / Some / None) |
| Item | Required | Captured (Y / N / N-A) | Notes | Drive link |
|---|---|---|---|---|
| Area overview (wide shot) | Yes | |||
| Bay photos: straight-on + angle + close-ups, every bay | Yes | |||
| Mixed-SKU evidence | Yes | |||
| Shelving units (full frontal) | Optional | |||
| Shelf levels (sample) | Optional | |||
| Inside-bin photos (representative) | Optional |
| Field | Value |
|---|---|
| Unit dimensions (W ร D ร H, inches) | |
| Number of shelf levels per unit | |
| Number of similar units in this area | |
| Type | |
| Quality | |
| Fit for the parts stored | |
| Storage density | |
| Level of organization |
| Size | % | Notes |
|---|---|---|
| Micro | ||
| Small | ||
| Small+ | ||
| Medium | ||
| Large | ||
| XL Bulk |
Description + dimensions:
Photo / Drive link:
| Field | Value |
|---|---|
| Area name (match Areas list) | |
| Purpose (one line) | |
| Approx # bays | |
| Approx # SKUs | |
| Free space level (Plenty / Some / None) |
| Item | Required | Captured (Y / N / N-A) | Notes | Drive link |
|---|---|---|---|---|
| Area overview (wide shot) | Yes | |||
| Bay photos: straight-on + angle + close-ups, every bay | Yes | |||
| Mixed-SKU evidence | Yes | |||
| Shelving units (full frontal) | Optional | |||
| Shelf levels (sample) | Optional | |||
| Inside-bin photos (representative) | Optional |
| Field | Value |
|---|---|
| Unit dimensions (W ร D ร H, inches) | |
| Number of shelf levels per unit | |
| Number of similar units in this area | |
| Type | |
| Quality (Sturdy / Worn / Failing) | |
| Fit for the parts stored (Right type / Wrong type / Mixed) | |
| Storage density (Sparse / Moderate / Packed / Overflowing) | |
| Level of organization (Chaos / Partial labels / Fully labeled / Already kanban-like) |
| Size | % | Notes |
|---|---|---|
| Micro | ||
| Small | ||
| Small+ | ||
| Medium | ||
| Large | ||
| XL Bulk |
Description + dimensions:
Photo / Drive link:
| Field | Value |
|---|---|
| Area name (match Areas list) | |
| Purpose (one line) | |
| Approx # bays | |
| Approx # SKUs | |
| Free space level (Plenty / Some / None) |
| Item | Required | Captured (Y / N / N-A) | Notes | Drive link |
|---|---|---|---|---|
| Area overview (wide shot) | Yes | |||
| Bay photos: straight-on + angle + close-ups, every bay | Yes | |||
| Mixed-SKU evidence | Yes | |||
| Shelving units (full frontal) | Optional | |||
| Shelf levels (sample) | Optional | |||
| Inside-bin photos (representative) | Optional |
| Field | Value |
|---|---|
| Unit dimensions (W ร D ร H, inches) | |
| Number of shelf levels per unit | |
| Number of similar units in this area | |
| Type | |
| Quality (Sturdy / Worn / Failing) | |
| Fit for the parts stored (Right type / Wrong type / Mixed) | |
| Storage density (Sparse / Moderate / Packed / Overflowing) | |
| Level of organization (Chaos / Partial labels / Fully labeled / Already kanban-like) |
| Size | % | Notes |
|---|---|---|
| Micro | ||
| Small | ||
| Small+ | ||
| Medium | ||
| Large | ||
| XL Bulk |
Description + dimensions:
Photo / Drive link:
| Field | Value |
|---|---|
| Area name (match Areas list) | |
| Purpose (one line) | |
| Approx # bays | |
| Approx # SKUs | |
| Free space level (Plenty / Some / None) |
| Item | Required | Captured (Y / N / N-A) | Notes | Drive link |
|---|---|---|---|---|
| Area overview (wide shot) | Yes | |||
| Bay photos: straight-on + angle + close-ups, every bay | Yes | |||
| Mixed-SKU evidence | Yes | |||
| Shelving units (full frontal) | Optional | |||
| Shelf levels (sample) | Optional | |||
| Inside-bin photos (representative) | Optional |
| Field | Value |
|---|---|
| Unit dimensions (W ร D ร H, inches) | |
| Number of shelf levels per unit | |
| Number of similar units in this area | |
| Type | |
| Quality (Sturdy / Worn / Failing) | |
| Fit for the parts stored (Right type / Wrong type / Mixed) | |
| Storage density (Sparse / Moderate / Packed / Overflowing) | |
| Level of organization (Chaos / Partial labels / Fully labeled / Already kanban-like) |
| Size | % | Notes |
|---|---|---|
| Micro | ||
| Small | ||
| Small+ | ||
| Medium | ||
| Large | ||
| XL Bulk |
Description + dimensions:
Photo / Drive link:
| Field | Value |
|---|---|
| Area name (match Areas list) | |
| Purpose (one line) | |
| Approx # bays | |
| Approx # SKUs | |
| Free space level (Plenty / Some / None) |
| Item | Required | Captured (Y / N / N-A) | Notes | Drive link |
|---|---|---|---|---|
| Area overview (wide shot) | Yes | |||
| Bay photos: straight-on + angle + close-ups, every bay | Yes | |||
| Mixed-SKU evidence | Yes | |||
| Shelving units (full frontal) | Optional | |||
| Shelf levels (sample) | Optional | |||
| Inside-bin photos (representative) | Optional |
| Field | Value |
|---|---|
| Unit dimensions (W ร D ร H, inches) | |
| Number of shelf levels per unit | |
| Number of similar units in this area | |
| Type | |
| Quality (Sturdy / Worn / Failing) | |
| Fit for the parts stored (Right type / Wrong type / Mixed) | |
| Storage density (Sparse / Moderate / Packed / Overflowing) | |
| Level of organization (Chaos / Partial labels / Fully labeled / Already kanban-like) |
| Size | % | Notes |
|---|---|---|
| Micro | ||
| Small | ||
| Small+ | ||
| Medium | ||
| Large | ||
| XL Bulk |
Description + dimensions:
Photo / Drive link:
| Field | Value |
|---|---|
| Area name (match Areas list) | |
| Purpose (one line) | |
| Approx # bays | |
| Approx # SKUs | |
| Free space level (Plenty / Some / None) |
| Item | Required | Captured (Y / N / N-A) | Notes | Drive link |
|---|---|---|---|---|
| Area overview (wide shot) | Yes | |||
| Bay photos: straight-on + angle + close-ups, every bay | Yes | |||
| Mixed-SKU evidence | Yes | |||
| Shelving units (full frontal) | Optional | |||
| Shelf levels (sample) | Optional | |||
| Inside-bin photos (representative) | Optional |
| Field | Value |
|---|---|
| Unit dimensions (W ร D ร H, inches) | |
| Number of shelf levels per unit | |
| Number of similar units in this area | |
| Type | |
| Quality (Sturdy / Worn / Failing) | |
| Fit for the parts stored (Right type / Wrong type / Mixed) | |
| Storage density (Sparse / Moderate / Packed / Overflowing) | |
| Level of organization (Chaos / Partial labels / Fully labeled / Already kanban-like) |
| Size | % | Notes |
|---|---|---|
| Micro | ||
| Small | ||
| Small+ | ||
| Medium | ||
| Large | ||
| XL Bulk |
Description + dimensions:
Photo / Drive link:
Complete this section while the customer is still nearby. Easier to ask one more question now than to email them tomorrow.
Before you walk out the door, do you have:
Walk back through the doc. Any rows blank that should be filled? Any area you didn't quite cover? Note here what to follow up on.
Fill once you're back at base. This is what gets handed to the implementation team.
| Field | Value | Notes |
|---|---|---|
| Total bays (sum across areas) | ||
| Total SKUs estimate | ||
| Heavy / awkward items count | ||
| Required-photo coverage (% of required rows captured) | ||
| Chaos score (rubric in reference doc) | ||
| Chaos level (Green โฅ9, Yellow 5โ8, Red <5) | ||
| Recommended hours estimate | From scoping calculator. | |
| Recommended team size | Junior / Senior / both. | |
| Travel type (Local / Overnight / Fly) | ||
| Blockers / risks before install | ||
| Follow-up items |
This template is v0.1. It will get worse before it gets better unless you tell us what's wrong with it. Be specific and brutal โ Mat's promised to revise based on your feedback.
| Question | Your answer |
|---|---|
| What was hard? Sections that took too long, prompts that didn't make sense, things that didn't fit the iPad form factor. | |
| What was missing? Things you wished the form asked. Things customer said that had no obvious place to capture. | |
| What should we cut? Sections that felt like busywork, fields you skipped, things HQ won't use. | |
| What should v0.2 fix first? If you only get one improvement, pick it. | |
| How long did it take total? From walking in to walking out. | |
| Confidence in your output (Low / Med / High) Would you bet your reputation on the back-office team being able to plan from this? |